Disc Granulation Production Line: The Industrial Magic Transformation
Imagine transforming flying powders and flowing slurries into uniform, perfect granules—this is the magic of the disc granulation production line. At the heart of the modern fertilizer industry, this efficient system converts raw bulk materials into high-quality granular products that are easy to store, transport, and use, with astonishing precision. Beyond the fertilizer field, this production line demonstrates its transformative power in multiple industries including chemicals, feed, and minerals.
The Secret of Granulation: Combining Natural Laws with Engineering Wisdom
The core of disc granulation technology lies in the ingenious use of natural physical principles. When raw materials enter the inclined rotating disc, under the combined action of centrifugal force, friction, and gravity, tiny particles begin to agglomerate, roll, and compact, gradually increasing in size like snowballs. This process requires no complex chemical reactions yet achieves remarkable uniformity and sphericity.
Modern disc granulation production lines, by precisely controlling disc angle, rotation speed, spray system, and residence time, can produce granules ranging from 1-10 mm in diameter to meet the needs of different application scenarios. Whether for slow-release fertilizers in agriculture or catalyst carriers in chemicals, this system provides customized solutions.
Intelligent Batching System
Uses multi-bin electronic scales and loss-in-weight feeders to achieve precise raw material proportions. Equipped with moisture sensors and flow meters to monitor material status in real time. Error range controlled within ±0.5%, ensuring absolute formula accuracy.
Key Technologies: PLC automatic control, formula storage, automatic compensation, data traceability
Efficient Pretreatment Unit
Includes hammer crushers, trommel screens, and magnetic separators to remove impurities and oversized particles from raw materials. Special anti-clogging design ensures continuous production with capacity u